Often overlooked, an important element of the design of any product is the assembly design. The profit margin and production potential of any manufacturing company is dependent upon the assembly process efficiency and volume limits. Therefore, you should pay attention to the product supply system that delivers fasteners and screws to keep the product in place. If you want to opt for the high-end screw supply system, you can follow the advice given below.
1. Open Bins or Shaker Trays
If you have a small factory and a minor assembly unit, you can make use of shakers trays or open bins. Let’s talk about both types one by one.
Open Bins: They include cabinets with shelves and flat boxes. Some of these feature internal walls to set apart different screw types. If you want to choose your desired screw, all you need to do is choose it from the bins.
Shaker Trays: These are just a better version of open bins. They don’t have internal divisions and come with a rectangular lattice. In this lattice, the holes are big enough for the screw shaft.
2. Benchtop Screw Presenters
Screw presenters present and arrange screws to operators. They are much better than non-mechanical systems and can be up to 50% more efficient. Since there is no need to choose a screw, screws are presented automatically to the fixed point. And this helps reduce a lot of time.
3. Magnetic Screw Presenters
Unlike other devices, this type of device uses a magnetic bit to pick up the screws. The good thing is that you can use the machines with power tools or hand tools.
4. Vacuum Screw Presenters
These machines help present screws to power tools that are based on vacuum power. They keep the tools in place firmly, which is why they help save a lot of time. Often, these tools are an ideal choice for non-ferrous fasteners in different industries.
5. Specialized Automatic Screw Feeders
It’s possible to accomplish different purposes using a variety of screw presenter configurations. For high volume assembly design, high-end automatic screw feeders are a lot better than basic designs.
These machines are designed to fulfill the individual requirements of assembly processes. The configuration of these machines depends on the assembly area layout, shape, and overall size.
In the assembly area, these machines provide screw presenters and tools from multiple nodes or a single point. Using this supply method, it’s possible to boost efficiency. Apart from this, the centralization of the supply helps simplify the refill process. Also, if you streamline the refill process, you can improve efficiency, especially when it comes to high-volume applications.
Choosing the Best System
If you want to choose the best system, you should consider your product type. For instance, if you have a completely automated assembly, you can’t use open bins. So, you should go for the right system for your assembly.
In short, you can use this article to choose the best automatic screw feeding system for your business. Hope this helps.
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